Quality Metrics

Defect rates, rework frequency, and first-pass yield

Live

Overall Defect Rate

3.2%Benchmark: 2.0%

Gap to Benchmark

+1.2%above average

1.2%

First-Pass Yield

96.8%passing first check

Rework Cost

$12kmonthly avg

Defect Rate by Shift

Morning

Afternoon

Night

Morning

2.1%

Afternoon

3.4%

Night

High

4.2%

Defect Distribution

Misalignment

45%

Missing Components

30%

Surface Damage

25%

Primary Issue: Misalignment

45% of defects. Consider calibration checks at shift start.

Attention

Night shift defect rate is 2x higher than morning. Suggests fatigue-related issues.

Potential Savings

$90,000

/year if matched to morning